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8 Tips for Installing a Forklift Liquid Propane Tank

Man driving a Toyota IC cushion forklift in a warehouse
Posted: March 28, 2018
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Installing a Forklift LP Tank


Ensuring the proper installation of a forklift liquid propane (LP) tank is crucial for maintaining operational efficiency and safety in your warehouse. Whether you are a seasoned operator or new to forklift maintenance, understanding and following best practices for installing an LP tank can prevent accidents and prolong the life of your equipment.

Tips for Installing a Forklift Liquid Propane Tank

Liquid propane (LP) is a flammable and explosive gas. Thus, changing an LP tank on a forklift can present certain risks. As a result, proper training, experience, and acting responsibly is essential to prevent injury and property damage.

 

Here are some tips for installing a liquid propane tank, which should only be done by trained professionals who follow their training: 

Wear Personal Protective Equipment (PPE)

Due to the high pressure and extremely low temperature (44 degrees below Fahrenheit) of the fuel inside the LP tank, contact can result in severe eye and skin damage, including frostbite. Always wear wrap-around safety glasses and thick rubber gloves when handling the tank to prevent such injuries. Proper PPE can help ensure your safety by minimizing the risk of exposure to hazardous fuel.

Check for Remaining Fuel

Never assume that fuel isn't present just because the forklift engine has stopped. Always check the line and fitting to ensure no residual fuel is present that could spray on your hands or face when disconnecting the coupler.

Disconnect the Tank

Unscrew the fitting off the tank. Remove the empty tank and store it properly.

Inspect the Tank

A leaking tank can result in an explosion. Inspect your fuel tank for frost build-up, dents, gouges, heavy rust, and o-ring condition. Also, check the forklift hose and fitting for any visible damage. If there is a suspicion of a leakage, leak detection should be conducted before using the tank (if the tank still has gas in it) or before it is refilled and put back into service (if it is empty). Also ensure your propane tank is not expired; if so, immediately replace with another tank that is not expired and do not allow the expired tank to be used unless it is re-certified.

Check the Valve and O-Ring

Confirm the new tank valve is off. If the hose coupler is screwed on an opened tank valve, it could upset the check valve in the tank fitting and spray LP. Also, ensure the o-ring from the empty tank did not pull out, jamming the check valve. The forklift will not start if fuel cannot pass through the check valve.

Look, Listen, and Smell

If you notice visible white frost, hear rushing noises, or detect a foul odor, you likely have a leak. Since LP vapor is heavier than air, it will settle on the ground and seek an ignition source. Immediately shut off the tank valve and ventilate the area. Do not use the LP tank or the forklift until the source of the leak is determined by a properly trained individual.

 

 

To ensure your forklift operates safely and efficiently, always follow proper procedures when handling or installing liquid propane tanks. Contact a local Toyota dealer for more information on pricing, parts, and expert advice today.

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